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All About the Trench Shoring Box

Trench Shoring Box

Excavation services are undertaken thousands of times every day throughout the US. Trench shoring box devices are often used to secure the work area by ensuring ground stability. Because of the risk of accidents in the work area, the trenching shoring box must comply with the laws and regulations governing trenching and excavation activities. Trench Shoring Boxes is a leading player in the shoring industry. The Kundel company offers a range of safe and durable trench boxes made from steel and aluminum to ensure worker safety. The products include:

Aluminum trench boxes
• Trench and manhole boxes
Aluminum hydraulic shoring
Steel trench boxes

The boxes feature sidewalls of varying thickness as well as interchangeable steel or aluminum spreaders. The rent to own steel boxes offered by the company feature reinforced knife edge, pounding pads, all steel design and vertical and horizontal steel members for maximum strength. The aluminum trench shoring boxes are great for light repair work and scheduled maintenance service. The wide-ranging Kundel lightweight aluminum shoring equipment boxes are available in different stackable range and sizes.

Kundel boxes are all compliant with OSHA regulations and standards for hazardous working conditions. The products include TuffGuy and V-Panel. The TuffGuy box series features durable panels and steel made end members, which are specially designed to ensure maximum protection in the trench. The panels are also independently and vertically adjustable. The Kundel V-Panel is mostly used for working around crossing utilities. The other product brand sold and leased by the company is ShoreLite.

Choosing the Right Trench Shoring Box

When choosing a trench shoring box, you definitely want something that is in great shape and can hold up well to prevent accident or injury. Buying or renting the right shoring equipment can be tasking because there are many types of equipment of different sizes. Our company offers a wide of systems for rent and purchase. The decision on what to buy or lease is usually dependent on factors such as cost, type of assignment and crew comfort. The amount of money a contractor is willing to pay in order to buy or rent shielding equipment largely depends on the financial strength of the utility company as well as the amount of work the contractor wants to cover.

It is very important to pick a tool that fits the intended assignment. To do this more effectively, you need to look at factors such as depth of the excavation, soil stability and ground pressure from the adjacent structures as well as ground water. The soils are generally classified as Type A soils, Type B soils and Types C soils based on the composition. Since the weight of the soil cannot be supported by human strength, it is important to choose a safe and fully operational. Damages and defects on protective equipment must never be overlooked because of the dangers they pose. This is why our company supplies aluminum and steel trench box that are safe and of the highest quality to meet the needs of the excavation and shoring industry.

Equipment Safety

Excavation work involves significant digging and pacification; for this reason, workers must also wear protective gear to ensure personal safety. Trenches pose a big danger because of the risk of trench collapsing and trapping workers and equipment. The use of unsafe trench shoring equipment can also hinder work progress and lead to the loss of many man hours. To protect workers, our company’s boxes are created with longer panels and stronger rails to create longer clearance capacity. The boxes also feature braced partitions that are specially built to prevent the risk of collapsing.

Contractors should also have their boxes inspected regularly by a professional. The devices should be inspected for signs of cracks in welds, deformed plates, bent struts and tension cracks for the ground around trenches. In case you are using hydraulic shoring equipment, you need to make sure the hydraulic pistons that push against the trench walls are checked regularly to ensure they operate as they should. The other areas that require close scrutiny include leaks in cylinders and hoses, broken nipples, bent bases and cracked sheathing. All faults must be reported to the supervisor.

To Buy or Rent

Renting is often considered more viable if the prevailing work involves constant shifting. For instance, the work requirements for boxes and slide rails may vary from one season or type of project to the other. Since new shoring equipment is expensive, many contractors prefer hiring used equipment. Contractors who prefer purchasing their own equipment’s can easily take advantage of the tax laws which permit deductions associated with insurance, coverage, fees, licenses, refurbishments and price depreciation.

Our Business Advantage

The boxes and bracing equipment offered by our company are inspected and certified by engineers. The company provides a lease to own arrangement which is very cost effective to contractors. The arrangement gives contractors the opportunity to try the equipment before making full payment. The contractors are also allowed to rent the boxes for shorter and longer periods. The boxes can also be replaced or returned if they do not measure up to the assigned task. The company is also responsible for the maintenance work. The benefits of buying or renting our trenching shoring box include:
• Financing arrangements
• Availability of new and used boxes
• Shipping anywhere
• Rent or own a trench box arrangement
• Access to affordable equipment’s through direct pricing
• Delivery services available on request.

Summary

The crews for our trench shoring box are trained to work in a safe setting without worrying about risks like cave-ins, falls, falling loads and hazardous atmosphere every project is undertaken professionally. The shoring equipment is safe and easy to install because they are pre-engineered using high-quality materials that can withstand intense pressures and movements. All our shoring operations follow OSHA safety guidelines to ensure customers get value for their money, no matter the size of the job.

Besides selling and renting shoring equipment, we also provide technical, maintenance and operational training to clients and contractors who buy or lease our equipment’s. Our operations cover a wide geographical area thanks to a vast a vast vendor network. You can easily get in touch with trench shoring technical team by phone or email for consultations and assistance.

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What is a Trench Shoring Excavation System

Trench Shoring Excavation System | Trench Shield | Kundel Trench Shoring Cages Stacked

A trench box is designed as a temporary earth retaining structure allowing the sides of the excavation to be cut vertical or near vertical. This quick and easy method ensures ground stability within a trench and helps to minimize the excavation area to avoid damage to neighboring structures and utilities in the ground. The primary function of any trench shoring excavation system is to protect people from caving ground. The secondary function is to provide support to nearby structures and allow trench equipment access to the work. For deep trenches the most feasible and cost-effective support method should be devised by weighing different alternatives for trench methods of excavation, pipe laying, back-fill, schedule, and obstructions. In any given project, a trench shoring excavation system may be used to accommodate different conditions. There is no “one-size-fits-all” solution to the process of selecting and designing a trenching support method. The first steps are to read the plans, specifications and geotechnical reports to understand the constraints and conditions that will be encountered.

Where the soil will not remain open without caving, a trench shoring box can be utilized. Temporary support methods such as trench boxes or hydraulic shoring have been utilized. Trench boxes are generally used in open areas, it is a structure that supports the sides of an excavation and is designed to prevent cave-ins. Trench boxes are different from shoring because, instead of shoring up or otherwise supporting the trench face, they are intended primarily to protect workers from cave-ins and similar incidents. The excavated area between the outside of the trench box and the face of the trench should be as small as possible. The space between the trench boxes and the excavation side are backfilled to prevent lateral movement of the box. The permeability of the geologic material must be low enough to avoid the necessity of de-watering for these methods to be successful. For most shallow trenches bracing system should be used. For the utility trench excavations, cross-trench bracing is used, but it somewhat restricts the work area.

Prefabricated trench boxes are used to maintain trench integrity during excavation and backfilling operations. These can be quickly set up and placed in a section of the trench. The trench box is slid along the trench with excavation occurring just ahead of the trench box and back-filling occurring in the back half of the trench box. Hydraulic shores can also be used to provide additional stability to the trench until it is back-filled. The temporary shores are placed in the excavation immediately after the trench is excavated to provide a temporarily supported trench between the excavation and backfilling operations.

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Tell Me About an Aluminum Trench Shoring System

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An aluminum trench shoring system involves bracing the walls in a trench to prevent it from collapsing. This is a safer approach than shielding which is only designed to protect workers if collapse occurs. Aluminum trench shoring system is used when the ground is unstable. With their spring mounted flexible spindles, the trench shoring boxes can be installed with the “cut and lower” method. The range differs with regard to the thickness of plates and the safe working loads.

When it comes to construction projects, employee safety is always the number one priority. One of the most dangerous situations on any construction site is when workers are working in a trench, which can sometimes be several feet deep and in some cases many miles long. The biggest danger in these jobs is the walls caving in, trapping the workers under dirt and other materials. To make sure this doesn’t happen, companies today use a variety of equipment designed to make most any job safer.

Hydraulic Aluminum Trench Shoring System

Depending on the type of trench and its size, many different types of equipment can be used. Three of the most popular methods involve hydraulic shoring, soldier boarding and beam and plate. Hydraulic shoring uses a combination of hydraulic pistons and either steel plates or heavy plywood to shore up the trench. The plates or plywood are put into place, then the pistons are positioned and activated until they are pressing against the walls, creating a safe and secure work environment.

The beam and plate method involves using steel beams that are driven into the ground, which is followed by inserting steel plates amongst them to shore up the trench walls. On some jobs, wooden planks are used in the place of steel plates. While most people assume trenches are simply done to install pipes or other materials below ground, there are many other types of trenches dug to install such things as manholes. For these trenches, it’s just as important to ensure they are shored up in a safe fashion.

Some of the latest innovations in making these trenches safer involve using fin form material to take advantage of the pressure put on trench walls by the surrounding ground. Rather than making trench walls that are straight, fin form walls are angled slightly when first put into the ground. However, they then use the pressure exerted on them by the surrounding ground to bow out and become straight, thus creating a very tight fit that will almost never waver and collapse. These are used quite often in manhole construction, when spaces can be tight and narrow and the threat of collapse very high.

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Tell Me About Trench Box Excavation

Trench Box Excavation | Kundel Steel Trench Box on Trailer

A trench box excavation is common at many construction sites and is considered one of the most dangerous construction operations. Digging a hole in the ground seems simple but it is estimated that over 100 deaths per year occur due to the cave-ins and other excavation hazards. Digging can be a major cause of concern unless you know proper techniques and the rules for excavation and trenching. Never dig until you know it is safe.

OSHA regulation applies to all open excavations made in the earth service and requires workers in trenches and excavations be protected from the hazards that can occur during the operation. Prior to any excavation for trench work, the OSHA requirements should be reviewed and followed. Companies are responsible for knowing and following current federal state and local laws, implementing and effective help and safety program and insuring all affected employees work safe and follow the rules and regulations.

By definition a Trench Box Excavation is considered an excavation but there are differences between the two types have opening, an excavation is any man-made cut, cavity, trench or depression in an earth surface formed by earth removal. A trench is described as a narrow excavation made below the ground that is deeper than it is wide, trenches can be up to 15 feet wide.

Here is break down of trench box excavation processes:

  • Pre-excavate approx. 1.5 m depending on the stability of the soil; the Box-element is lowered into the pre-excavated trench,
  • Excavation is continued. A maximum of 0.5 m is advised, depending on the stability of the soil.
  • Both sides of the Box are pushed independently.
  • When both sides are lowered, excavation will continue.
  • Excavation is continued. A maximum of 0.5 m is advised, depending on the stability of the soil.
  • Both side of the Box are pushed independently.
  • After reaching full depth, pipes can be laid.

The most feared of all the hazards is the possibility of a cave-in. all excavations are hazardous because they are inherently unstable. Workers can be seriously injured or killed if the sides of a trench collapse. Unsafe trenches are the major factor in many trenching hazards. Trenches don’t have to be deep for accidents do occur. Serious injuries are also possible in shallow trenches that are less than five feet deep. Cubic yards of dirt can weigh up to 2700 pounds and are capable of moving a 25 feet per second. A cave in makes very little noise and gives very little warning. Prior to the collapse, some causes of cave-ins include:

  • vibrations from equipment or traffic in the area
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What Exactly is a Shoring System

Shoring System

A shoring system is used to describe a system that helps retain earth, water and all adjacent structures present during the period an excavation is required. This process used in supporting buildings, structure, vessel or trench with shores or props while alterations or repairs takes place or when there are signs of danger of collapse. Shoring systems usually come from timber or metal props. A Shoring system could be vertical, horizontal or angled. Designing a shore could be very complicated. Here the designer has to face the challenges of so many unknowns and other circumstances that will affect the excavation shoring system. There are two major trenching methods that must be used during excavation: Earth Retention Shoring System which supports the wall of the earth during excavation and to support trench safety equipment which is the internal and external bracing that helps protect the earth retention system.

The process of taking up detailed calculation for both Shoring Systems is always very tedious and time consuming especially when the parameters used have to be changed. Also many new software programs which is being used does not include an integrated platform of structural and geo-technical analyses required for the design of Shoring System excavations. Due to this, the designer will have no other alternative than to use several other software programs to analyze the excavation and structural systems separately. Without including finite elements analysis, there are only few only few theoretical solutions that can be used in calculating lateral soil pressures from complex surface profiles. The designer will also have to save the different stages of the same excavation process with different file names. As a result of this, the whole excavation process becomes more complicated and time consuming. A professional will address all these issues and solve the problems using integrated structural and geo-technical platform for deep excavations. A shoring system is usually designed using both non-linear and traditional method of analyses. While it is known that traditional method of analyses have several limitations in accurately getting the real behavior, they are very useful in framing the problem and providing back-check for more rigorous finite element methods.

Various Types of Shoring System

Shoring system could also be done by the assembly of vertically oriented steel wide flanges covered in a cylinder of concrete arranged every 6-8 feet on in a straight line referred to as piles. Wood boards which are referred to as lagging are also arranged horizontally from one wide flange to the next and letting the whole assembly hold back earth on one side which will lead to a vertical cut on the other side. The main purpose of the shoring wall is to be the retaining wall even though the physics and construction methods are different. On a residential project, the height of shoring ranges from 6-12 feet while commercial projects uses shoring techniques that goes way beyond that range to a much deeper level using tie-backs. These shoring walls could be either temporary or permanent. A temporary application is usually supplemented with concrete walls when the earth has been properly retained. Shoring system is known to be very effective when two criteria are present on a site. It is necessary for a flat ground to be built on and also for the proximity of the building footprint to an existing structure. Cutting back and retaining the earth is needed for a flat and build-able ground. There are several ways this could be done. But a concrete retaining wall requires a large amount of space for it to be done. While building a framework for concrete footing and walls, the surrounding earth is required to be temporarily removed (usually about 45 degree angle) on both sides of the wall in other to make the space accessible. If this structure is located very close to an existing structure, the required space for excavation is then prohibitive. A shoring wall requires just a few inches while the concrete retaining wall needs few feet’s.

Despite the growth in the construction shoring techniques, engineers and Shoring System contractors still do face a lot of challenges builders faced in the past. The design and building of these shores could be more complicated due to the soil structure, depth of the cut and also the ground water, seismic loads, vibrations, weather condition, superimposed loads and adjacent construction. Properly designed and constructed excavation system is needed when excavation is being done in wet soil, sandy soil or areas that have been previously back-filled due to instability. Hard rock can also be hazardous to excavate. A Shoring System engineer will have to guard against an unstable excavation bottom especially when this is below water level. Some known permanent and temporary shoring system are steel sheet piling, soldier piles and lagging, jet or chemical grouting, secant or tangent piles and soil walls. To provide lateral support of sheeting and shoring system, anchors and bracing is used. A circular shoring system is designed as a compression ring to access shafts for tunneling and trench-less construction to resist loading. It is required that during construction Shoring System for excavations, an open extended period of time is needed for protections from weather conditions.

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What Exactly is Steel Trench Shoring

8x8 Trench Box | Steel Trench Shoring | Kundel Basic 3 Steel Trench Box | Steel Trench Shoring System

Steel trench shoring is the process of bracing the walls with steel to prevent it from falling apart. Here, steel beams are forced into the ground and steel plates are slid in among them. Shoring is designed to prevent collapse or possible falling apart of a structure. This process is highly recommended by most professional who agree that this is the safest approach in protecting workers during threatening operations that requires caution. Steel trench shoring offers maximum support for the life of the trench. They also help to avoid fines for excavation safety. This method helps save time by preventing water and other utility lines which are beneath the surface. They are also a great way to boost employee morale due to the fact that they make them feel safer while working on the site.

Steel Trench Shoring | Trench Safety Equipment

When service providers as well as communities face excavation obstacles that are beyond the abilities of their own fleet trench safety equipment, they have to rely on rental devices to complete the voids. Experienced shoring specialists must have the ability to address any excavation as well as security disputes by taking care of problems encountered on the job site; and even it is never ever a one-size-fits-all remedy. To properly offer your consumers’ trench shoring requirements, you should obtain as much information as feasible from the service provider or municipality’s marked safety and security official or design team before suggesting a steel trench shoring system. The complying with are some crucial points to think about when creating a safe and also suitable shoring system for a particular excavation job.

Steel trench shoring is a safety system that uses structural participants or hydraulic stress that protects against the trench walls from giving in. An experienced shoring expert could aid pick the method ideal suited for the situation. The shoring expert has lots of options readily available from the supplier and also the size as well as deepness of the excavation that will determine the best alternative to choose. Trench box manufacturer – authorized distributors provide tools for tiny as well as superficial excavations, long water pipes runs, going across energies, minimal accessibility, and extreme depths to name a few excavation difficulties.

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Shoring Systems for Trenches

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When you have to excavate a trench you may need to make sure the walls are correctly shored up by to help boost security and ensure you will not need to re-dig your trench. There are several distinct shoring systems for trenches you could use to assist in preventing the failure of your trench walls, and matching the correct equipment to the job is essential for efficacy and security.

One of the simplest shoring systems for trenches to use is hydraulic shoring in which hydraulic pistons are set between steel plates or tough plywood sheets and pumped outwards until they apply the appropriate amount of pressure. You may also locate hydraulic trench boxes which are typically steel boxes with hydraulic pistons. The hydraulic shoring system will often be leased instead of purchased and is typically used for temporary trench shoring.

Various Shoring Systems for Trenches

You can even use plate and beam trench shoring systems in which I-beams are driven into the ground to support the metal plates. This procedure is typically used for bigger excavations or over longer periods of time when hydraulics are not practical option. For example, if you must use the open space in the trench to transfer staff and equipment then you not likely want flat hydraulic presses crossing the top and bottom of the trench when a placed beam can keep the walls protected. This procedure can also be used with walls which might be too far apart to reach for trenches.

Other systems, along with these two shoring systems for trenches, will have their purposes, and the type of process you use to prop up your trenches will be determined with the method you use to shore your trenches. Since not every job has the identical conditions or is of the same size, you may need to assess each trench of shoring system you will need to use. Make sure the system you use can manage pressures and the weights applied to it, be installed and removed, and can be readily obtained.

You may not need to buy a system and go to install it, only to discover it is too little or too large for the job at hand. You can find systems to lease and to buy, both online and in your neighbourhood region, and many times these same firms will can offer some guidance and training to you so you could better select, install, and use your shoring systems for trenches – accurately and safely.

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Trench Shields | Trench Shoring Methods

Aluminum Trench Shoring Boxes | Aluminum Trench Shoring | Trench Shoring Methods | Trench Shoring Sale | Aluminum Trench Boxes for Sale

In order to run pipes or electrical lines underground, trenches have to do be dug in the ground. These trenches can be quite deep and unstable without support on each side. According to OSHA statistics, the rate of fatalities in excavation work is over 100% more than other types of construction. For optimal safety, trench shoring methods incorporating trench shields are needed during trench shoring jobs. They are also called trench boxes.

In the old days, trenches were dug by hand and wood planks were used to brace the sides. These primitive guards often cracked from the weight of the mounded dirt and buried the workers in the trench alive. Unfortunately, most of them suffocated or were crushed by the rock and dirt before they could be rescued.

Trench Shoring Methods | Hydraulic Shoring

Today, trench boxes are made of heavy steel and support both sides of the trench while the construction workers are digging. The weight of the loose dirt is significant and could cause injury or death of it collapses on the workers. Some excavation companies use hydraulic trench boxes. These devices combine strong hydraulic bars against metal plates to prevent trench collapse. However, some localities are more relaxed with safety, let me put it this way, the Tampa injury attorneys are not out of work anytime soon.

Many construction workers depend on trench shoring for digging footers for large buildings and other structures. Those who build bridges have to pour cement in trenches underwater. Water and cement are extremely heavy and volatile. This extra pressure against the walls of the trenches can quickly cause a collapse without the proper equipment. Workers are much safer in the confines of a strong trench shield

It is also important to know how to space the trench shields. The project engineer must figure out how deep the trench is going to be and the amount of pressure that will be applied from each side. Trench shields come in different sizes and can be adjusted to the proper width. It is also important that the safety engineer checks each shield to ensure that it is not damaged and is in good working order before being used.

Construction and connecting resources can be a risky job. Workers’ lives are at stake when they are working in trench shoring. Having plenty of reliable trench shields reduce the chances of someone getting hurt. Prevention is the main component of safety.

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Best Trench Shoring Solutions

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If your construction project includes digging a trench more than five feet deep, you are required by law to use a trench box. Protect yourself and others from a potentially fatal accident by using trench shoring solutions. In addition to the safety factor, OSHA leverages steep fines on any construction project not in compliance with their regulations.

There are many different types of trench shoring products to fit your needs. A great, lightweight and versatile option is an aluminum trench box. Aluminum trench boxes are known to be extremely sturdy and can withstand a huge amount of weight, while providing a safe system for you and your workers.

Trench Shoring Solutions and Boxes

Purchasing a trench box does not have to be a difficult experience. Some options include a local rental or dealer facility, direct from the manufacturer, or used from a private owner. If you do decide to purchase a used trench box, there are many factors to take into consideration. If the equipment is faulty or has not been checked for defects by a qualified and reputable person, you are running a risk that something could go wrong and fail during your project. Also, there is no guarantee that you are purchasing the right type of equipment for your job. Aside from the personal safety risk, any accident in the trench could result in lawsuits and hefty OSHA fines for you. Because of the personal and financial risk involved, it is always recommended that you buy new or certified-used shoring products. A small upfront savings is not worth the substantial liability you would face if something goes wrong.

Direct trench shoring manufacturers have a lot of great options, knowledgeable staff to help you make an informed decision, and can turn around your order in a short amount of time. Trench shoring solutions is a great place to start if you are thinking about any project that involves excavation work. It is critical to really understand all the safety factors when working in these types of conditions. Do your homework and get a firm grip on what it takes to acquire and work with trench shoring equipment before beginning your project. If you do decide to purchase a trench box, you can find some great products by checking out trench shoring solutions.

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Trench Shields

Lightweight Steel Trench Box | Trench Safety System | Kundel Trench Shield | Trench Boxes | Trench Shoring Safety

In order to run pipes or electrical lines underground, trenches have to do be dug in the ground. These trenches can be quite deep and unstable without support on each side. According to OSHA statistics, the rate of fatalities in excavation work is over 100% more than other types of construction. For optimal safety, trench boxes are needed during trench shoring jobs. They are also called trench shields.

In the old days, trenches were dug by hand and wood planks were used to brace the sides. These primitive guards often cracked from the weight of the mounded dirt and buried the workers in the trench alive. Unfortunately, most of them suffocated or were crushed by the rock and dirt before they could be rescued.

Today, trench boxes are made of heavy steel and support both sides of the trench while the construction workers are digging. The weight of the loose dirt is significant and could cause injury or death of it collapses on the workers. Some excavation companies use hydraulic trench shoring. These devices combine strong hydraulic bars against metal plates to prevent trench collapse.

Trench Shoring | Trench Shields

Many construction workers depend on trench shoring for digging footers for large buildings and other structures. Those who build bridges have to pour cement in trenches underwater. Water and cement are extremely heavy and volatile. This extra pressure against the walls of the trenches can quickly cause a collapse without the proper equipment. Workers are much safer in the confines of a strong trench shield.

It is also important to know how to space the trench shields. The project engineer must figure out how deep the trench is going to be and the amount of pressure that will be applied from each side. Trench shields come in different sizes and can be adjusted to the proper width. It is also important that the safety engineer checks each shield to ensure that it is not damaged and is in good working order before being used.

Construction and connecting resources can be a risky job. Workers’ lives are at stake when they are working in trench shoring. Having plenty of reliable trench shields reduce the chances of someone getting hurt. Prevention is the main component of safety.